PVB
INTERLAYER FILM
PVB IS A BONDING MATERIAL USED IN THE MANUFACTURING OF LAMINATED GLASS. THIS PRODUCT A PVB FILM WITH INSULATION FUNCTION BY ADDING NANO I.M TO PVB
Product Features And Advantages
*Rich in color, diverse in variety
- Our company produces various types of color PVB films, including domestic and export color schemes.
- Including; porcelain white, milk white, matte, green, ocean blue, brown, gray, blue star gray, European gray, and so on.
*Excellent chemical propers
- Transparent, heat resistant, cold resistant, moisture resistant, and high mechani- cal strength PVB interlayer film is a semi transparent film made of polyvinyl butyral resin plasticized and extruded into a polymer material.
- The appearance is a semi transparent film, free of impurities, with a flat surface, a certain roughness and good softness, and has good adhesion to inorganic glass.
*Outstanding physical properties
PVB interlayer film is currently one of the best adhesive materials for manufacturing laminated and safety glass in the world, with the performance of safety, anti-theft, explosion-proof, sound insulation, and energy saving.
*Outstanding physical properties
- PVB interlayer film is currently one of the best adhesive materials for manufacturing laminated and safety glass in the world, with the performance of safety, anti-theft, explosion-proof, sound insulation, and energy saving. polymer material.
PVB Film Production Proces
1. Laminated Glass
- Lamination Room: Temperature should be 20-25°C, below at 30%, Dust proof and keep the machine clean and tidy, workers need to keep uniform, cap and grove clean in order to avoid the adhesion of dust, impurities and hair.
- Conditions: The temperature of lamination is suggested to be 20-30°C, the highest temperature should be no more than 40°C. temperature of PVB suggested to be 20-25°C. PVB film and glass need to be checked several times if they are clean and matched or not.
2. Process of Pre-Pressing
- Cold Drawing: Temperature: 20-25°C Stress:-0.095-0.1mpa.2-
15minutes in the continuously cool drawing. - Heat Drawing: Temperature of glass should be 100-120°C, 30-45minutes, Stress between -0.095–0.1mpa, take out the glass when temperature rise up to.
3. Process of Rolling Method
- Thermostat pre-heating the lamination glass temperature is 20-30°C, humidity of 25% first temperature 100-120°C, first roller, pressure is 0.2-0.5mpa, the roller distance should be less than 1mm of laminates glass thickness.
- Second thermostat temperature 160-180℃. third thermostat temperature 220-240°C.
- second roller, pressure 0.3-0.5mpa, the roller distance should be less than 2mm of laminated glass.
- Keep the thermostat temperature by continuous work.
4. High Pressure Formation
- The temperature and pressure should be risen or slow down at low speed during the whole procedure. As reference following:
- 1. Raise the temperature and pressure-up to 60°C, pressure to 0.4mpa.
- 2. Temperature to 90°℃, pressure to 0.8mpa.
- 3. Temperature to 120-130°C, pressure to 0.1mpa-pressure to 1.1-1.13mpa.
- 4. Keep temperature 30-60 minutes (depend on the glass thickness and quality in the autoclave.
- 5. keep the temperature down to 90°C with the stable pressure. Exhausting with temperature down to 45-55°C.
Product Specifications
FLS-EU PVB Film Product Specifications [Rolls]
Thickness
Width
Length
0.38mm
500mm-3600mm
400m
0.76mm
500mm-3600mm
200m
1.14mm
500mm-3600mm
150m
1.52mm
500mm-3600mm
100m
Note: Other non-standard size can be customized according to customer
Technical Parameter
FLS-EU PVB Technical Parameters
Catagory
Parameters
0.38mm
0.76mm
1.52mm
Length Tolerance
+[0-5.0]
+[0-2.0]
+[0-1.0]
Width Tolerance
+[0-15.0]
+[0-15.0]
+[0-15.0]
Tolerance
±0.02
±0.03
±0.05
Moisture Content
≤0.5%
≤0.5%
≤0.5%
Tensile Strength
≥20.0
≥20.0
≥20.0
Building Haze
<0.4
<1.5
<2.0
Automotive Haze
<0.6
<0.8
/
Shrinkage Rate
<10.0
<10.0
<10.0
Shrinkage Rate
≥88.0
≥85.0
≥85.0
Elongation At Break
≥200.0
≥200.0
≥200.0
Yellowing Index
≥8.0
≥8.0
≥8.0
Resistivity [Ω*1011]
≥2.0
≥2.0
≥2.0
Shrinkage Rate - 60°C/15min
Contact
Chief Executive Officer
Mr. An Sun
Mettmanner Str. 51
40699 Erkrath
Deutschland
Phone: +49 176 845 868 46
Email:
an.sun@fls-eu.com
Sales Director
Ms. Dussling Jiang
Mettmanner Str. 51
40699 Erkrath
Deutschland
Phone: +49 157 378 581 25
Email:
xiao.jiang@fls-eu.com